SmartEverything meets Dust

By on August 8, 2017
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An overview of SmartMesh IP technology equipping the Dragonfly board from the SmartEverything family.


In the previous post, you discovered how simplicity, immediateness and the support of Arduino architecture can be combined with a professional hardware for the creation of IoT applications, that is for acquiring and interchanging data not only from sensors but also through various wireless links, both known and budding, one of which being Dust Networks. This article is dedicated to this technology. Dust Networks is a WPAN Mesh wireless network operating on the traditional 2.4 GHz ISM bandwidth, mainly employed for IoT applications; implementation of WPAN Mesh wireless by Linear Technology ( is called SmartMesh IP and it is used on the Dragonfly board from the SmartEverything range, which we have extensively covered in issue #212. The network was born as an alternative to Long Range solutions and, unlike those, it offers the possibility to make mesh networks, so the networks can be extended in order to adapt it to mix bases and numerous data gather points, all with a very low power consumption.

With data reliability over 99.999% even under the most harsh conditions for radio frequency communications, Dust Networks wireless mesh networks offer to industrial providers of IoT solutions many years of reliability for data related to sensors and remote control, with no need for intervention.



SmartMesh IP is a Mesh-type wireless network; this architecture allows to reach good coverage by bridging the communication over intermediate nodes to physical extend it. The protocol is based on 6LoWPAN (IPv6 over Low power Wireless Personal Area Networks), which offers a reliability similar to cable solutions and very low energy consumption, allowing to safely implement IoT battery-powered sensors in difficult environments.

SmartMesh IP wireless network is time-synchronized and inside it each node can route, generate or receive (terminate) data, providing at the same time an autonomous duration of several years when battery-operated. SmartMesh IP is a highly flexible network with proven reliability and really low-power performances on a platform that can be easily integrated.

SmartMesh IP is composed of a wireless hardware and a software that was explicitly created for meeting the strict requirements of industrial IoT applications.

Linear Technology’s solution has been designed so that developers can manage a wider range of cloud-based indoor, outdoor and local IoT applications. SmartMesh IP offers the functionalities described below.

  • Scalable network management and safety: SmartMesh networks automatically carry out creation, troubleshooting, and optimization operations, providing at the same time NIST-certified safety (National Institute of Standard and Technology). Network management options include the inexpensive on-chip Emanager and the new Vmanager (both described later in this article). VManager software reliably supports over 1000 nodes under one only safe network and works on an X86 Virtual Machine (VM) that can be placed anywhere there is an IP connection, included in the cloud.
  • Ultra-low-power roaming nodes: Blink mode (that we will analyze later on) addresses applications, where there might be the need to include or exclude nodes from the mesh network in the notes, sent little data each day. Thousands of SmartMesh IP Blink nodes can send data reliably and safely to a SmartMesh network in mesh mode, with an average consumption below 3 µA.


SmartMesh IP by Linear Technology was born to take up the challenges of:

  • Monitoring in limited and difficult RF environments with metal and reinforced concrete sections, including industrial plants, data centers, office buildings, bridges and galleries;
  • Large Area Network such as parking applications, smart street lighting networks, commercial watering;
  • Dense Deployment, where thousands of nodes operate over one only regular range, for instance a data center, a solar farm, remote reading of utility meters;
  • Networks of moving vehicles for intelligent and autonomous drive, road assistance and also for monitoring rail, road or air transportation;
  • Long, Extended Network, including pipes, oil pipelines and gas pipelines, mines, bridges and galleries, border areas etc.;
  • Remote Monitoring where nodes must be powered by batteries or energy harvesting, such as oil wells and oil pipelines or farm plants monitoring.


Operational Modes

The SmartMesh IP network is a highly scalable, self-forming wireless mesh network composed of multi-hop wireless nodes called Motes, that can both gather and create data, there is also a network manager monitoring and handling performances and network security and exchanging data with a host application running for instance on a computer.

Besides the normal mesh mode, SmartMesh IP also supports an ultra low-power roaming node mode, the Blink Mode we mentioned earlier.

On average, SmartMesh IP nodes consume up to 50 µA, but some applications require roaming nodes within the wireless network. By entering SmartMesh IP Blink mode, the node can operate with extra low absorption and require less than 3 µA.

In Blink mode (which is software activated) the node is usually in sleep mode (for instance the radio part is sleeping and therefore the node is of the mesh network); another node on the network operating in the same RF range as the Blink Mode node acts as routing infrastructure to release blink packages. This node works in standard mode as a router.

When the blink node must send data to the networks manager device, it wakes up, synchronizes, sends its data package and goes back to sleep. Blink packages are safely and reliably channeled (with encryption) and are ideal for applications with low data transmission frequency. Blink nodes can communicate multiple times a day, even when moving within the networks coverage range. Blink mode is ideal for sending notification packages, containing, for instance, the measurement of a sensor that went over a safety threshold, or the telemetry of a vehicle occasionally entering the coverage range of the mesh network (a warehouse). The new blink functionality allows thousands of SmartMesh IP nodes to send infrequent data in a reliable and safe way within a SmartMesh network low-power mode, consuming a daily average of less than 3 µA.



Motes are wireless nodes of the SmartMesh IP network; they connect sensors and actuators and route related data towards the other motes, all with very low consumption. The name Mote is in perfect harmony with the name Dust, so if a network is the dust, the nodes composing it are the motes.

Each Mote can both send and receive messages (supports bi-directional data) and can have a different data reporting rate and the network manager will automatically coordinate individual communications in pairs to route the traffic in the most efficient way possible.

Each mote can have a different power source and power mode (for instance it can be powered by mains electricity, battery or energy-harvesting). The Network Manager provides network coordination, balances traffic and routes network data to the external world.

SmartMesh IP network software is provided pre-compiled and completely tested. Motes mount an ARM Cortex-M3 which have the possibility to support the programmable client application software through IP SmartMesh On-Chip Software Developer Kit.

Alternatively, a Mote can be controlled by an external host microprocessor through its serial API interface.


SmartMesh IP Network Manager

SmartMesh IP Network Manager has the same hardware of the Mote but it mounts a different software to actuate two crucial functions for the mesh network: first, managers act as access points connecting all the motes of the wireless mesh to the host application. Secondly, Network Managers carry out sophisticated algorithms for network management, in order to ensure expected performances.

SmartMesh IP network manager is available in two versions: EManager (supporting connections up to 100 Motes) illustrated in figure and VManager (supporting connection with thousands of Motes and therefore creation of particularly extended networks).

Below you can find the characteristics of the two variants.


An EManager or Embedded Manager device works as an on-chip manager, where both access point functionalities and network management algorithms are executed on board by the SmartMesh hardware based on IP IEEE 802.15.4e standard. One example is the LTC5800-IPM cheap by Linear Technology.

EManager support connections with up to 100 Motes in a mesh network and therefore are optimal for functioning as low-power gateway.

SmartMesh IP VManager

The device configured as VManager is a special SmartMesh IP device composed of a software network manager and one or more hardware access points, which allows to:

  • create white networks (up to 1000 motes);
  • increase bandwidth (i.e. data throughput) through implementation of multiple access points;
  • implement the Hot Failover Gateway Redundancy functionality to increase reliability.

RF technique and communication

The elements of a SmartMesh IP network communication between with each other using the Time Synchronized Channel Hopping (TSCH) link layer technique, first developed by Dust Networks, and a base block for construction of standard mesh wireless networks based on WirelessHART (IEC62591) and the IEEE 802.15.4e protocol.

In a TSCH network, all the nodes are synchronized in a matter of few microseconds.

Communication within the networks is organized in timeslots (allowing a higher exchanged data packages – power consumption ratio) and make use of coupled “channel hopping” to implement complete path diversity. 

Low-power package exchange

The use of TSCH allows SmartMesh devices to stay in sleep mode (ultra low power mode) between two program communication events, typically following a <1% duty-cycle (one period of activity over 100 periods of sleep). The network manager uses TSCH to make sure that:

  • motes know exactly when to transmit, hear and sleep;
  • there are no clashes between data packages within the network;
  • each node absorbs less than 50 µA

Pair-Wise Channel Hopping

Time synchronization allows employing the above-mentioned channel-hopping in a receiver-transmitter couple for implementing frequency diversity.
With a SmartMesh IP network:

  • each package exchange involves hopping from one channel to the other to avoid inevitable RF interferences and grant the communication;
  • you have the possibility to make simultaneous multiple transmissions (thanks to the channel couple) increasing the network’s effective data rate;

Besides, networks can be densely populated and made bigger without the risk of RF interferences (auto-interferences) between the various composing elements.

Full Path and Frequency Diversity

Each network device has a redundant radio path in order to overcome communication interruption due to interferences, physical obstructions or multipath fading phenomena. If transmission of one package fails on the path, the Mote will automatically try again on the next available path and on a different RF channel.

Unlike what happens in other mesh network technologies, no energy consumption or time waste is needed for searching an alternative route, because Full Path is natively supported.

Dynamic  Network Optimization

A SmartMesh network constantly keeps ARF profile of the environment surrounding the entire network through automatic site surveys: each node tracks performance stats and periodically sends out these stats to the network manager, within packages called Health Reports. The network manager uses this data in order to proactively optimize network performances and:

  • maintain redundant radio paths between nodes under varying RF conditions;
  • reduce system latency through regulation of node routing;
  • reduce data resending through the use of paths with better RF characteristics;
  • reduce overall energy consumption.

128-bit encryption

SmartMesh IP networks are among the safest mesh networks. All the traffic of a SmartMesh IP network is entirely protected by encryption, integrity check of messages and device authentication. Besides, the SmartMesh IP network manager includes applications that allow modules to join the network in total safety, setting the encryption key and exchange it through the nodes during connection.


SmartMesh IP devices

Devices composing the SmartMesh IP network are SoC or wireless modules on pre-certified PCBs, complete with ready to use software support for wireless mesh networks and based on standards 6LoWPAN and IEEE 802.15.4e.

Linear Technology’s Dust Networks develops products for wireless sensors networks based on the most reliable and safe standards, as well as being the lowest power consuming devices in the business.

SmartMesh Dust Networks has been tested on the field, by now in over 50,000 active networks in 120 countries worldwide.

With an average consumption lower than 50 µA, SmartMesh IP devices can operate for over 10 years while being powered by a battery, allowing to place the wireless sensor nodes anywhere there is the need to gather data.


Mote on SmartEverything

The Dragonfly we described in the introduction article on issue #212 is equipped with a Mote Dust Networks specifically made by the SmartEverything team and based on the LTC5800-IPM – SmartMesh IP Wireless 802.15.4e System-on-Chip, which, in a 72-pin, QFN case of just 10 x 10 mm concentrates all required functionalities, that is the 2.4 GHz baseband processor, protocol management stages and everything necessary for the user application.

The LTC5800-IPM behavior in a SmartMesh IP network is determined by the software on it: Wireless Mote, EManager or Access Point Mote. The software for SmartMesh IP provided by Linear Technology with the LTC5800-IPM can be tested and simulated under every operational mode and can be loaded through an application Programming software interface. Linear Technology provides the precompiled code for SmartMesh IP free of charge to anyone purchasing the product.

The Dust Networks module by IOTeam is available in both version with built-in antenna and external antenna and it’s produced by IOTeam under the name Dusty PCBAnt (version with built-in antenna) and Dusty Ant Conn (without an antenna but with the U-FL connector for an external one). 

The Dust module made for the SmartEverything is smaller than those of the competitors (even those by Linear Technology) on the market; besides, is CE and FCC certified, it simplifies the board certification (in our case, the SmartEverything) on which it is mounted to provide SmartMesh IP connectivity.

In line with SoC LTC5800-IPM performances, the Dusty module has very low consumption (under 50 µA), so much so that it can work continually for 10 years powered only by a battery.

Since it’s based on the SoC LTC5800-IPM, it supports 128-bit AES encryption to guarantee the safety of data exchange with other nodes of the mesh network.

The Dusty module by IOTeam allows operation as Mote, EManager or Access-point in a SmartMesh IP network, allowing developers to make use of the SmartEverything Dragonfly board to prototype applications and systems that can work under the three provided profiles.



In this article, we took a look at Dust Networks technology implemented by Linear Technology applied to the boards from the SmartEverything range, particularly to the Dragonfly.

Anyone who wishes to get more detailed information can find more info about SmartMesh IP technology on the web, on the page, where you can also download the documentation.

DUST technology implemented in SmartEverything boards allows both the creation of a WPAN network node and the bridging for instance between wireless links.

About Marco Sangalli

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